Table of Contents
- Cutting quality problems.
- Parts of the job shifting
within the plot or plotting incorrectly while using CASmate.
- Plotter COM port test.
- No Communication with the computer
- Registration Shift / Cutting long signs
- Plotter Calibration
- Suggested Settings
- Cutting Small Characters
- How to Pounce (not available with the
Classic)
- Stencil Cutting (not available with
the Classic)
- Troubleshooting Chart
- Carriage Calibration
- Adjustment for
"Scalloping"
- How to
plot from Corel Draw 7
- How to
plot from Corel Draw 9
Cutting quality problems.
If you are experiencing problems with the knife assembly, where the blade is piercing
through the vinyl or the blade seems to have a "stitching" effect while cutting,
please follow the suggestions provided below to assure the knife assembly is set up
properly.
Installing a Blade: In your accessory kit you will find a blade and a knife
assebly with an adjustable foot. The blades are sharp and brittle and the blade tips can
easily chip or break. Be very careful when you handle the blades.
- Remove the adjustable foot from the shank of the knife by unscrewing the foot
(counterclockwise).
- Slide the blade into the knife until you feel it lock in place. The blade should spin
freely.
!Do not use a hard surface to push the blade into the knife;
doing so may damage the blade.
- Reinstall the adjustable foot onto the knife shank. Screw the foot onto the shank
(clockwise). Tighten the foot until the blade tip protrudes slightly, (then back it off
until the tip is barely exposed).
- Slip the knife flange into the corner of the slot in the carriage jaw.
- Gently tighten the carriage thumb screw until the knife is secure in the jaw. Do not
overtighten the thumb screw. After you install a new blade, you should always make sure
the blade extension is adjusted properly and the force setting is correct.
Test Cut: Perform this procedure to determine if you need to make blade force or
blade extension adjustments. By examining the test cut, you will be able to tell if the
blade is cutting too deeply or not deeply enough. Blade adjustment is a two step process.
Adjust the blade extension first and then adjust the cutting force. When the blade is
correctly adjusted, your Super 88/ Classic plotter will produce consistently clean cuts at
the lightest possible force setting.
To perform a Test Cut when you install a new blade or a new media roll:
- Load and align the media.
- From the Control Center, select a force setting range from 50 grams minimum to 200 grams
maximum. You may need to increase the maximum setting if you are using extremely thick
media, such as sandblast.
- Turn your Super 88 front panel force knob clockwise to the maximum setting (200 grams).
- Make sure the tip of the blade does not protrude beyond the face of the foot.
- Make sure your Super 88 is in Stop mode, with the red light on.
- Press the test cut key. Your Super 88 will cut a test design into the media. The pattern
is a circle within a small square. Your Super 88 can also generate a larger test design
(7" x 16"), if you press the Repeat key and the Test Cut key simultaneously.
Note: You do not have to reposition the media or the carriage. The carriage will
automatically move to a new position before the Super 88 performs another test cut. Study
the quality of the cut. Is the cut too shallow? If the blade is not cutting all the way
through the media, turn the foot counterclockwise 1/8th of a turn. After the blade
extension is adjusted correctly, gradually reduce the cutting force by turning the force
knob counterclockwise. Generate a new test cut for every new (lower) force setting. When a
test cut is difficult to weed, increase the cutting force just enough to produce
consistently clean output.

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Studio 8, Super 88, Classic 24 under CASmate.
Problem: Parts of the job shifting within the plot or plotting incorrectly using
CASmate.
These problems most likely stem from a communication problem between CASmate and the
Ioline plotter. CASmate recommends checking the following order:
- Sorting - Make sure the SORT command is turned OFF in the Plotmate Dialog box. If you
want to sort the file, you should select the Automatic Ordering command located under the
Edit, Arrange menu option.
- Check the Config.sys to make sure FILES is equal to 50 or more.
- Remove any temporary files in the TEMP directory.
- If running Windows 3.1 or 3.11, go into the Control Panel, select Port, highlight the
port the plotter is connected to, then click settings. Make sure Handshaking is set to
Hardware and not Xon/Xoff. If you are running Windows 95, go into the Control Panel,
System, Device Manager, highlight the port, then click Properties. Click on Port Settings
Tab and make sure Flow Control is set to Hardware. You should also click Advanced and turn
OFF "Use Fifo Buffers".
- In CASmate, select Setup from the MISC menu into the Setup in CASmate, highlight the
driver, click Communication and change from Hardware to Polling.
- While in the Setup menu you can switch from plotting via the Job Manager to Plot Direct.
- If you are using Windows 3.1 or 3.11, CASmate recommends replacing the COMM.DRV in the
Windows\System directory with the one on the CASmate Disk #1 or CASmate CD (either in the
root directory of the CD or the OTHER directory). If you are running Windows 95, CASmate
recommends the new Job Manager in #8 before replacing the COMM.DRV.
- If you are running CASmate 6.0 - 6.04, you can replace the JOBMAN.EXE located in the
CASWIN directory. This file is in the OTHER directory on the newest CASmate CD.
ANY OTHER QUERIES SHOULD BE DIRECTED TO CASMATE TECH SUPPORT
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Plotter COM port test.
If you do not have the loop-back diagnostic module, complete the following steps:
- Turn off your plotter.
- Remove the serial cable from the back of the plotter
- Using paper clips or short lengths of wire, jumper pin 2 to 3 and also pin 4
to 5. Make sure you get the wires in far enough to make a good connection. The
pin holes are labeled on the com port. The top row is 1 through 13, from right to
left.
- Turn on the plotter while you hold down the Test Cut Key on the keypad. Continue holding
down Test Cut Key until the plotter beeps and the light flashes three times. This places
the plotter in the diagnostic mode.
- Press any Arrow key on the plotter keypad to transmit and receive characters. Verify
that the plotter beeps and the light flashes each time an arrow key is pressed.
- Turn off the plotter after the test. This will take the plotter out of the diagnostic
mode.
- Remove the jumpers from the serial port.
If this test passes, then the serial port of the plotter is communicating properly.
However, if you continue having problems communicating with the plotter, you may need to
verify that the cable is in good condition and the COM port on your computer is working
properly.

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No Communication with the computer
If your plotter can't stablish communications with your computer, please follow these
steps to help identify which of your system's components may be the source of the problem.
The real key in nailing down the problem is this process of elimination. Removal of each
separate component from the list of key variables, gives you the clues necessary to
determine the actual cause of the communication problem.
- Make sure the serial cable is the correct one for the plotter. Look to make sure it is
not damage.
- Make sure the cable is connected properly to one of your computer's serial ports. The
Ioline Plotter can't work on a parallel port.
- Make sure the plotter is in the READY mode with the green light on.
- Make sure the correct communications protocol is being used by your computer. The mode
command statement for a PC is MODE COM2:96,N,8,1,P (If you are using COM2, otherwise
replace 2 by the number of the COM port the plotter is connected).
If available, try another COM port. If unsuccesful obtaining access to a second COM
port, try another computer.
- Make sure the correct driver is selected in the plotter setup menu in your design
program. Contact Ioline Customer Service for alternate driver choices if no Ioline plotter
driver is listed. Make sure to note the name and version of the design program.
- If operating the Ioline plotter Control Center in the Windows environment or using a
Windows based application, try switching to the DOS version of the Control Center to
send your file. If the machine works in DOS then you know the plotter, COM port and cable
are operational.
- If using a Windows program application, try saving a file to disk and using the DOS copy
command to output the file to the plotter. For example at the DOS prompt:
A) Type: Copy filename.plt com2
B) Press: Enter
If the plotter does not start plotting, it means one of the following conditions
exists:
- Plotter is not connected to that port. Consult your computer manual
- Ploter is not configured correctly. Consult your software manual.
- Plotter cable is bad. Try another RS232 cable.
- Try port you have the plotter connected to is bad. Try another port.
- The plotter's port is bad. Note:Refer to your user's guide for the serial test
procedure.
- If you have a bus mouse, check that the IRQ setting is not on three (3) or four (4), but
set to five (5). The dip switches are usually right in the middle of the bus mouse
interface card. If you look at the center of the mouse interface card, you will see a set
of pins labeled 2, 3, 4, and 5. In most cases when you purchase a bus mouse, the default
IRQ setttings is three, which is the SAME as COM2. If you have your plotter configured to
COM2, you will have problems with the mouse and the plotter. We recommend that you always
set the bus mouse to IRQ5.
- Many software manufacturers recommend the removal of a fax or modem card when using
their products. Ioline suggest customers contact the appropriate software company for
advice about custom computer configurations.
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Registration Shift (Media Skewing).
We have found that good tracking is as much a factor of technique as is one of
hardware. Feeding material off the roll, using proper acceleration and speed, optimizing
your plots, and implementing alignment guides will give you excellent tracking. If
persistent tracking problems exist, please check the following:
- Check the media; is one side heavier than the other? Variations in media quality will
affect the performance of the machine. Buckling vinyl can also cause skewing. Make sure
the vinyl is feeding smoothly.
- Closely inspect the chartwheels, look for uneven wear or damage. Foreign material like
paint, paper, and dirt, or flat spots from prolonged chartwheels exposure to clamp down
positioning while the machine is idle, will contribute to media shift.
- Check the four grit shaft set screws, 2 in the center, one on each side. Make sure they
are tight. These screws may loosen during shipment or after excessive use.
- Inspect the grit shaft. Look for any foreign material, damage, or unusual wear.
- Check for square shaft side play. There should be none.
To cut long signs it is necessary for the signcutter to be properly calibrated and to
make sure the pinch wheels are correctly spaced. Additionally, some system settings must
be adjusted to achieve the best results. Use the Ioline Control Center to make system
changes. When cutting long signs, it becomes increasingly important for the material to be
aligned properly and for the settings to be properly adjusted. These suggestions can help
you produce fine quality long signs.
- A large clean area to work. Sign shops can be "hostile" environment for
modern electronics and computers. Make sure the carpet or floor is clean and clear of any
obstacles. Pull your signcutter out from the wall so the material can move freely back and
forth. It is crucial to have enough room to work.
- Use a Stand. The use of a stand or cradle takes advantage of the signcutter's
platten design. When the material is draped over the platen it can benefit from the
material's natural tendency to curl downward.
- Build a Material Slide. Cut two cardboard pieces the width of the stand large
enough to lean against the signcutter's stand legs. This prevents the material from going
under the machine and getting buckled with material from the other side.
- Center the Material Roll. Place the roll of material in the center of the
material cradle or rollers. Make sure the roll is tightly wrapped and even along the
sides.
- Load the Material Straight. To properly load and use the material, we recommend
two approaches. First, if you are using a new roll, the best method is (afer completing
Step 4) to simply bring the material up and through the space under the pinch wheels.
Gently pull the material forward about two feet by grasping the center of the material.
Clamp the pinch wheels by lowering the pinch wheel lever on the right side of your
signcutter. Run the material using the up arrow keys about four feet to assure it runs
straight. Second, if your roll is very light or loose, the "typewriter"
technique works well. Place the material roll on the cradle or support rollers, centering
it behind the machine. Bring the material up and through the space under the pinch wheels.
Pull about three feet (one meter) out from the roll. Let the material hang loose in front
of the machine. Next, roll out a service loop of material behind the machine. Standing in
front of the plotter, reach in and grab the service loop. Pull the material towards you,
creating a loop. Pull the material tight and make certain the edges line up with the
original piece you pulled through the pinch wheels of the machine. Now, clamp down the
pinch wheel lever. Run the material using the up arrow keys about four feet to assure it
runs straight.
- Lower Acceleration. Using the Ioline Control Center program, set the acceleration
to 0.5 g's or less. Lower acceleration will help with the overall accuracy, especially in
the transition between frames.
- Speed. Set the Speed knob to 50 percent or less. Moving the material at a lower
speed helps to keep it more stable and prevents it from kinking or buckling.
- Let your software help you. Use the automatic ordering or contour ordering
feature in our design software (some software programs automatically handle this process).
In other words, reduce the number of back and forth and side to side movements the job has
to endure before the file is completed. Why this is important? The paper or other type of
backing (as well as the vinyl) gets weaker as the machine completes the job. The more
complex the file, the more difficult the problem. The more the signmaker can do to control
these variables, the better results will be.
- User the Paneling feature in your design software. Paneling lets you restrict the
length of any x-axis move. We suggest a panel size of 10 to 20 inches. With most
signmaking software, the paneling feature allows you to place the panel between
characters.
If any of the above tips do not help you to solve the problem, you can always contact
an Authorized Service Center or Ioline Technical Support Services.
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Plotter Calibration
After replacing the logic board, the first thing to do is to reset the plotter
calibration. To accomplish this, turn on the plotter while pressing down the UP arrow key.
When the red light comes one, release the up arrow key and press Start Point.
There are two ways to calibrate the plotter:
- In order to remove the bottom cover to replace the logic board you have to remove the
right and left end covers. Before you put the plotter back together, take a look at the
inside right end plate of the plotter. There, you should find a label which will provide
you with the X and Y axis factory default calibration settings. Write these numbers down,
and move to step # 3.
- If you don't find the label with the calibration settings, put the plotter back
together, turn it on as stated at the beginning of this note, and load some media, at
least 42" x 22".
- With the plotter online, with a green light on the keypad, open the Ioline Control
Center. Once you are in the Control Center, select Calibrate fromt he menu bar.
- Select Calibration Cut. The plotter then will draw four ruled lines: 40 inches
(101.6 cm) and 20 inches (50.8 cm) wide. For sign cutters with 40" width or wider,
the calibration plot measures 28" wide by 40" long.
- Measure the length (X axis) and the width (Y axis) in either inches or centimeters and
record the results.
- Enter the measure values and select SET CALIBRATION.
- Your signcutter will now calibrate itself, and the new CALIBRATION SETTING will
be displayed.
- Click DONE when you are finished.
Only use Reset Factory to restore original factory calibration settings.
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Suggested Settings
Media |
Force |
Speed |
Blade/Offset |
| 1 mil Rubylith/Amberlith |
40-60 |
med |
45º / 15 mil offset |
| 1 mil Lacquer Adhering Stencil |
80-100 |
max |
45º / 15 mil offset |
| 1 mil water soluble stencil |
40-60 |
med |
45º / 15 mil offset |
| 2 mil cast vinyl |
120-130 |
max |
45º / 15 mil offset |
| 2 mil metalized polyester |
100-140 |
max |
45º / 15 mil ofset |
| 3 mil calendered vinyl |
130-150 |
max |
45º / 15 mil ofset |
| 4 mil stencil vinyl |
200-220 |
min |
45º / 15 mil ofset |
| Flock |
100-200 |
min |
Cobra Blade |
| 5 mil Engineering Grade Reflective. Comment: Use only fresh, pliable media |
250-300 |
min |
45º / 15 mil ofset |
7 mil static cling vinyl
Comment: thin paper release linear designed for die/hand cutting only |
Not Recommended |
N/A |
N/A |
| 15 mil Flock |
175-200 |
min. |
60º / 47 mil ofset |
18 mil Sandblast Stencil (Anchor 128 hand-cut)
Comment: Thin paper release liner designed for hand cutting only. |
Not Recommended |
N/A |
N/A |
31 mil Sandblast Stencil (Anchor 117)
Comment: 30 mil overcut |
240 |
min |
60º / 47 mil offset |
36 mil Sandblast Stencil (Anchor 153)
Comment: 30 mil overcut 50 mil offset |
150-200 |
min |
Cobra Blade |
40 mil Sandblast Stencil (Anchor 120 hand-cut)
Comment: thin blue release liner designed for hand cutting only |
Not Recommended |
N/A |
N/A |
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Cutting Small Characters
For cutting small characters or intricate detail in various material, it is necessary
for your signcutter to be calibrated properly and to make sure the pinch wheels are spaced
correctly. Also, some of the system settings should be adjusted to achieve more accurate
detailed cutting. This is done by making changes in the Ioline Control Center and by
adjusting the dial controls on the front panel. The following is a list of adjustments
that should be made:
- Lower Force. The lowest knife force possible is the best for small,
detailed cutting. Start by making test cuts with one quarter force. Gradually increase the
force until the vinyl is completely cut.
- Slower Speed. The Speed knob should be set halfway or less.
- Foot Adjustment. (optional tool for the Classic 24) After setting the lowest
cutting force, adjust the foot downward until the cut is not complete, then back it up
just enough to ge a complete cut. Since some force is applied to the foot, you may need to
slightly increase cutting force. When the plot is adjusted properly, the blade tip should
just cut through the material.
- Lower Acceleration. When cutting Rubylith or Amberlith, the
"acceleration" should be set to 0.1 g's. For all other material the
"acceleration" should be set to 0.5 g's.
- Minimum Angle. This is listed in the Control Center under the "blade
steering arc" heading. The minimum angle should be set at 0 degrees. You can always
play with this number and increase it until the test cuts are acceptable.
- Overcut. This should be set to 0 mils. If weeding becomes difficult at corners,
increase overcut by one mil at a time until weeding is easier. If the material has
incomplete cutting not at the corners, a little more force may be needed.
- Offset. Usually the offset listed for the blade is used as the offset in the
Control Center. For very small characters, tiny manufacturing variances among blades can
make a difference. Check this by cutting small characters with sharp turns, i.e. the
letter "N". With our standard 45 degree, .015 inch offset blade, you can try
several tests using different offset values, say 13, 14, 15, 16 and 17 mils, then pick the
value with the sharpest, cleanest results.
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How to Pounce (not available with the Classic).
Materials needed:
Pounce Paper - Note: We recommend using 20lb. paper that lies flat.
Pounce Tool
Pounce Blade
- Select POUNCE from the Control Center. The default setting for the Super 88 is OFF.
- Set the SPEED knob to maximum.
- Set the ACCELERATION to 1.0 g's. You may want to experiment with lower settings.
Performance will vary with different paper.
- Turn the FORCE knob to maximum (approximately 200 grams).
- Install the pounce tool and blade the same as you would for a standard knife assembly. Note:
The single button Test Cut will not produce a pounce pattern when pounce is selected.
- Load paper into machine as usual. To use a roll of paper, slide it onto a roller as
opposed to placing it on two rollers.
- With the red light ON, press the REPEAT and TEST CUT keys at the
same time to produce the Ioline logo as a test cut.
- Increase or decrease the force on the Force Knob as needed for a complete puncture
through the paper. If the pounce blade picks up the paper and jams, you may need to set
the force and/or acceleration to lower settings.
- The Pouncing feature allows the user to choose the length of the "cut" and the
"blank" from the Ioline Control Center. Wider spacing can be appropiate for
larger images.
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Stencil Cutting (not available with the Classic).
Stencil material (Tag Board) is handled much the same as vinyl with the important
exceptio of using much higher force.
- Select TAG BOARD CUTOUT in the Ioline Control Center. This will ready your
signcutter for Tag Board. A Tag Board Cut is intermittent - a long cut length followed by
a short uncut segment. Default lengths are 2.0" cuts and 0.06" blanks.
- Load the Tag Board into the signcutter as you would any other material. See LOADING
AND ALIGNING THE MATERIAL (information located in your user's guide).
- Next perform a TEST CUT procedure to establish blade exposure and force settings.
Start with the Force knob at maximum (400 grams). Set the Speed at the halfway position.
Check that the blade is just even with the foot opening so you will be approaching correct
exposure from too little, with no chance of having too much, which could
damage the blade.
- The red light must be ON. If not, press Start/Stop to turn it on.
- Press Test Cut. The plotter will trace the test pattern. There will be little or no
cutting if the initial foot adjustment was correct. Adjust the foot to expose a little
more of the blade. Turn the foot about 1/8th turn upward (from left to right). Press Test
Cut.
- Continue increasing the blade exposure and making test cuts. When just enough blade is
exposed, the test pattern will completely separate from the surrounding Tag Board.
- Now perform the FORCE ADJUSTMENT. For 150lb. Tag Board, cuts are generally made
at or near maximum force (400 grams). You may use this procedure if you want to minimize
force, or if you are using a more easily cut material. Turn the force knob down slightly,
about one mark, and repeat the test cut. If the test cut does not cut completely, full
force should be used. If the test cut is complete, turn the force down again and repeat
the test cut. Continue until the cut is incomplete. This indicates that there is not
enough force to push the exposed blade fully into the tag board. At this point turn the
force up one mark, which will be just enough.
- Verification. Use the two button test cut to verify the adjustments and do any
fine tuning. Press Test Cut and Repeat together. This will cause a 3.5" x 6.5"
design to be cut, and will use the dashed-line pattern. If the pattern does not separate
cleanly, try just a little more blade exposure and a slight increase in force.
- Adjusting the Cut Style. The lenghts of the cuts and blanks can be changed to
your preference. Refer to the Control Center section located in your user's guide.
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Troubleshooting Chart
If your system isn't working correctly, your firs job is to figure out which component
is causing the problem. The problem could be with your computer, your cable, your
signmaking software, or with your signcutter.
First make sure the cable between the machines is connected correctly. Make sure the power
is on. If the problem is with your computer or your signmaking software, consult your
computer or software manuals. If you can't still solve the problem, call the appropiate
manufacturer or dealer.
If the problem is with your signcutter, consult the following Chart:
TROUBLESHOOTING CHART
|
|
| If your cut doesn't start at the correct point on the material: |
|
| Possible Cause |
Solution |
| The start point selected in your software is different than the one you selected on
your plotter |
Select them so they coincide; usually lower-left (which is on the right
side of your plotter ). |
You haven't set the start point
|
Set the start point
|
| Pressing the Repeat key does not repeat the previous plot: |
|
| Possible Cause |
Solution |
Buffer overflow: File Size exceeds buffer size
|
See the section titled Operation in your user's guide, Repeat section
|
| If you've sent a plot file, but nothing happens: |
|
| Possible Cause |
Solution |
| Your Signcutter is in Stop mode |
Press the Start Point key to put your signcutter in Start mode |
A communication problem
|
Perform the diagnostic tests. Contact your distributor or Ioline Tech Support
|
| If you've sent a plot file and the output is erratic: |
|
| Possible Cause |
Solution |
You've sent your plot file with the wrong plotter language setting
|
Make sure correct driver is selected
|
| If the blade tears the material or skips: |
|
| Possible Cause |
Solution |
| The blade is dull or broken |
Replace the blade |
| The blade force is set too low |
Increase the blade force settings |
Dirt or debris is stuck on the blade
|
Clean or replace the blade
|
| If the corners of the cuts are not completely meeting: |
|
| Possible Cause |
Solution |
| The blade is dull or broken |
Replace the blade |
| The material is slipping |
Clean the grit shaft |
| The blade overcut value is set too low |
Use a higher blade overcut value |
The offset is incorrect
|
Refer to the Suggested Settings for the type of blade you are using
|
| If you have difficulty weeding the completed sign: |
|
| Possible Cause |
Solution |
| The blade is dull or broken |
Replace the blade |
| Not enough force |
Increase the force setting |
| The blade overcut value is set too low |
User a higher blade overcut value |
The blade offset is incorrect
|
Refer to the Suggested Settings for the type of blade you are using
|
| Tracking errors: |
|
| Possible Cause |
Solution |
| Pinch wheels are positioned on the smooth section of the grith shaft |
Move the pinch wheels to a new location |
| Cutting force is set higher than necessary |
Reduce the cutting force to minimize material flexure |
| Acceleration is set too high |
Set the acceleration to .5g |
| Speed is set too high |
Reduce the speed to one-half or less |
| The material is kinked as it accumulates in front or rear of the signcutter |
Make sure the material remains smooth, taut, and square. Allow enough room in the
front and rear of the signcutter for the vinyl to move easily |
Dirty grit shaft
|
Clean grit shaft. Refer to the Routine Maintenance section located in
your user's guide.
|
|
|
| WHAT THE LIGHTS MEAN |
|
|
|
| If the front panel red light is blinking once: |
|
| Possible Cause |
Solution |
The grit shaft is jammed
|
Turn off your signcutter and clear away any debris or jammed material
|
| If the front panel green light is bliking once: |
|
| Possible Cause |
Solution |
The carriage of your signcutter is jammed
|
Turn off your signcutter and clear away any debris or jammed material
|
| If the fron panel red light is blinking twice: |
|
| Possible Cause |
Solution |
Buffer overflow/communication problem
|
Perform the diagnostic test. Contact your dealer or Ioline Technical Support
|
| If the fron panel red and green lights are blinking alternately: |
|
| Possible Cause |
Solution |
| Plotter language syntax error |
Make sure the correct driver is selected |
| Bad or corrupted file |
Recreate file |
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Note: The carriage calibration plot is 15.75"x 1" (Vinyl size
should be at least 20" x 5")
- Make sure the plotter is turned on. Get a start point, and open the Ioline control
center. If you dont have the control center, one can be obtained from the
Ioline Control Center download web page.
- The knife used should not have a foot on it, if you have an un-footed knife use it. If
your knife is footed, remove the foot before starting the plot. (See fig. 1)
- In the Ioline control center, go to the "Calibrate" menu, and select calibrate
plotter.
- In the calibration dialog window (Fig. 2) Press and hold the "ALT" key
On the keyboard, then press the "F" key and release both keys. A fifth button
will appear "Carriage Calibration" (Fig. 3). Press the Carriage
Calibration button.
- In the carriage calibration dialog window, hit the calibration plot button, then OK. The
plotter will start to cut out a series of test cuts.
- After the plot is done, you should see 13 test cuts (Fig. 4). Starting at the
first square feel along the top and bottom for piercing. Find the first one that
doesnt pierce and weed it all the way. Weed the next two cuts, and look at the
backing. Pick the one that has the most even cut in the backing material.
- After you have picked the best cut, use (Fig. 4) to find the calibration number.
Put this number in the field that says "Force" (Factory default is 45). Press
the "Set Factory" button. Then "Done", and "Done again".
This will put you back in the control centers main screen.




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Scalloping: When a straight line becomes bumpy or wavy. Or letter thickness is uneven
and erratic (See Fig. 5 and 6 for an example)
- Remove the end covers and the top dust cover.
- Remove the two screws for the carriage cover (See Fig. 1)
- UN-Plug the white communication "Ribbon Cable" (This plugs into the carriage
at the top)
- Remove the three screws that hold the main body of the carriage to the machine. (See
Fig. 2)
- Loosen (DO NOT Remove) the two screws shown in Fig. 3 (Screws 1, & 2)
- Push the small silver pin "Out" as shown in Fig. 4 And tighten both screws
(WARNING Do Not over tighten the screws, or put too much outward pressure on the pin)
- Test the carriage by pushing up and down on the "Jaw" (The piece that holds
the knife). The action should be very smooth. If there is any resistance, repeat steps 5
through 7 until the jaw moves freely.
- Holding onto the knife, try to move the "Jaw" Side to Side, and Back and
forth. Check for any "Play" in the assembly. If you feel a "Click" or
Slight movement in the jaw, repeat steps 5 through 8 until the movement is minimized.
- To further test the carriage, Re-Install the carriage to the plotter (DO NOT over
tighten the three screws that mount it to the plotter) Start off by doing a test plot (See
Fig. 5 for a comparison) To test it further run a plot that cuts out letters (Sans Serif
for example) that are ¼" tall.
Note: Scalloping can also occur when the media is "Flexing". Make sure the
pinch wheels are placed correctly and the vinyl is centered in the machine (As per the
operation manual)

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